Since July, special steel products company actively organized "Innovation and Benefit" campaign, the first "Innovation and Benefit" research projects have entered the implementation stage. Up to now, two projects "synchronous speed band saw production design" and "improve hand-saw blade pass rate" because of the fast forward speed, has been initially expected.
Steel Electrical Products Company squad leader Ma Fengtao challenges band saw increased production line speed synchronization means to achieve a band saw quench furnace line synchronous operation, constant tension, improve the quality of the band saw blade. Currently, the research project has been successfully completed in accordance with the time node. The initial line of quenching band saw only one motor, band after high temperature quenching and easy to produce bending plane, in order to solve this problem, the company is equipped to lead the Department of Electrical class in the whole band saw 2 new quenching line motors, so 3 motors run simultaneously by setting parameters between the two motors per constant tension, constant torque band saw blade to ensure uniform through the entire quenching line. In addition, the design of the human-machine interface, the interface displays a variety of data, different specifications of the band saw blade to set different parameters, once the data error occurs in a timely manner will be displayed in the user interface, the operator can detect problems and take appropriate measures. The entire production line using Electric Automation System to control, effectively eliminating the band saw blades appear bent plane, greatly improved product quality.
"Improving hand saw blade passing rate" project is both special steel products company, "Innovation and Benefit" project, the company is communist "Challenge." Its main goals are to reduce production costs hand saw blade; second is to improve a passing rate of hand saw blade scoliosis. The original hand-saw blade steel products company in scoliosis ≤1.5mm, hand saw blade scoliosis a pass rate of 72.58%. The project team involved in the challenge of multi-access to information, from raw material compound were put on the incoming tissue, hand saw blade tooth points after four major areas set aside to find the problem of bending on the knife and heat treatment equipment is located, repeatedly tested repeated test furnace back to the stove, under the joint efforts of all the project team, the current bi-metal hand saw blade scoliosis from the original reduced to 1.5mm 1.0mm; the average pass rate reached 94.18%, far exceeding the target originally established. Hand Saw scoliosis pass rate 21.60%, lower production costs 26,000 yuan per month. Lay the foundation for the company to further develop the market. Next to scoliosis standard blade hand raised to ≤0.8mm, at present, the successful implementation of this project is underway.
After two months to carry out "Innovation and Benefit" campaign, special steel products company and all the staff work enthusiasm, active participation in activities, combined with the post work hard digging their own potential, the company established the "Innovation Year effect "research project leading group, in order to better enable the progress of the project staff learned of the project team produced" Chuangxiao and technological progress of the project, "bulletin board, according to the time of each node and technological progress of the project timely posting publicity, build people people are concerned about the project, and everyone concerned about the cost, everyone pay attention to the quality of everyone involved Chuangxiao good atmosphere.
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